Htd Series Column Hopper Mixer
Product Details
| Customization: | Available |
|---|---|
| Application: | Powder, Liquid |
| Certification: | ISO |
Diamond Member Since 2017
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Year of Establishment
2009-03-02
Number of Employees
29
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Basic Info.
- Model NO.
- HTD
- Mixer Type
- Hopper Mixer
- HS Code
- 8479820090
Product Description
HTD series Column hopper mixer
Usage:
The machine is provided with such functions as automatic lifting, mixing, lowering, etc. A hopper mixer and several mixing hoppers of different specifications can meet the mixing requirements of diversified varieties and different batches of products. It is an ideal machine for mixing in pharmaceutical plants. It is also widely used in such industries as medicine, chemical industry, food, etc.
Principle:
The machine is composed of column, machine base, rotation crotch, driving system, braking system, control system, etc. Push the mixing hopper into the rotation crotch and lock the nuts. Start the control system to lift the hopper to the mixing height and position it reliably. The driving system will carry out automatic mixing according to the set time, rotation speed and other data. After the mixing operation is finished, the rotation crotch will stop vertically, the hopper will automatically fall to the ground, the machine will stop and process data will be printed. Loosen the locknuts of the rotary crotch and push the hopper out and transfer it to the next procedure.
Features:
The machine is a new machine researched and developed successfully by our company according to China's actual conditions after absorbing and digesting internationally advanced technology. After mixing is finished, the hopper can continue to rise to the required height to facilitate discharging. The machine has such features as reasonable structure, stable performance, convenient operation, no dead corners, and no exposed bolts. The gyrator (mixing hopper) forms an included angle of 30° with the rotation axis. The materials in the mixing hopper rotate along with the gyrator and make tangentialmovement along the hopper walls, producing strong turning and high-speed tangential movement and achieving the best mixing effect. PLC automatic control is adopted. It is provided with the infrared safety device and the discharging butterfly valve with the misoperation preventer to ensure safe production. The materials can go through different working procedures in the same vessel without the need of frequent material transferring, material charging, etc. The machine effectively controls dust pollution and cross contamination, reduces loss of materials, controls material layering, optimizes production processes, and fully meets the requirements for medicine production in GMP.
Safety:
1) Safe hydraulic valve block
The hydraulic valve body of the hydraulic system adopts the superimposed hydraulic system. The valve seat is installed centrally, and the centralized control reduces the hydraulic circuit, thereby eliminating the hydraulic leakage point and improving the stability of the hydraulic system. The hydraulic system adopts three safety series mechanisms such as normally closed hydraulic control check valve - solenoid valve - speed control valve.
2) Hybrid reducer power adopts helical gear and bevel gear reducer, high transmission efficiency
3) With hybrid automatic positioning device, sensitive automatic alignment and reliable braking system to ensure safe parking.
4) There are lifting and lowering limit measures to ensure the accuracy of the repeatability positioning of the mixer lifting and lowering stations.
5) There is a mechanical safety lock to prevent huge damage and safety accidents caused by weight loss.
stability
1) With large frame structure, the base is in good condition, the bearing area is large, the ground load is even, and there is no special requirement for the base, which makes the equipment run smoothly in the mixing work.
2) Centralized hydraulic valve body assembly ensures reliable operation of the valve block, simple maintenance, reduced cumbersome oil circuit and small size.
3) The machine frequency conversion stepless speed regulation, mixing speed and mixing time can be set according to the process to meet various production process requirements.
4) The reducer adopts domestic well-known brands, and the inverter adopts international brand. The product quality is excellent and the performance is stable. Meet the requirements of the pharmaceutical industry.
1) The machine has no dead angle, no convex or concave, no flat surface, and exposed screws, which is convenient for cleaning.
2) The surface of the contact with the drug is highly polished, the roughness can reach Ra≤0.2um, the outer surface is matt finish, the roughness can reach Ra≤0.4um, easy to clean, and fully meet the GMP requirements for pharmaceutical production.
Technical parameter:
Configuration list
Usage:
The machine is provided with such functions as automatic lifting, mixing, lowering, etc. A hopper mixer and several mixing hoppers of different specifications can meet the mixing requirements of diversified varieties and different batches of products. It is an ideal machine for mixing in pharmaceutical plants. It is also widely used in such industries as medicine, chemical industry, food, etc.
Principle:
The machine is composed of column, machine base, rotation crotch, driving system, braking system, control system, etc. Push the mixing hopper into the rotation crotch and lock the nuts. Start the control system to lift the hopper to the mixing height and position it reliably. The driving system will carry out automatic mixing according to the set time, rotation speed and other data. After the mixing operation is finished, the rotation crotch will stop vertically, the hopper will automatically fall to the ground, the machine will stop and process data will be printed. Loosen the locknuts of the rotary crotch and push the hopper out and transfer it to the next procedure.
Features:
The machine is a new machine researched and developed successfully by our company according to China's actual conditions after absorbing and digesting internationally advanced technology. After mixing is finished, the hopper can continue to rise to the required height to facilitate discharging. The machine has such features as reasonable structure, stable performance, convenient operation, no dead corners, and no exposed bolts. The gyrator (mixing hopper) forms an included angle of 30° with the rotation axis. The materials in the mixing hopper rotate along with the gyrator and make tangentialmovement along the hopper walls, producing strong turning and high-speed tangential movement and achieving the best mixing effect. PLC automatic control is adopted. It is provided with the infrared safety device and the discharging butterfly valve with the misoperation preventer to ensure safe production. The materials can go through different working procedures in the same vessel without the need of frequent material transferring, material charging, etc. The machine effectively controls dust pollution and cross contamination, reduces loss of materials, controls material layering, optimizes production processes, and fully meets the requirements for medicine production in GMP.
Safety:
1) Safe hydraulic valve block
The hydraulic valve body of the hydraulic system adopts the superimposed hydraulic system. The valve seat is installed centrally, and the centralized control reduces the hydraulic circuit, thereby eliminating the hydraulic leakage point and improving the stability of the hydraulic system. The hydraulic system adopts three safety series mechanisms such as normally closed hydraulic control check valve - solenoid valve - speed control valve.
2) Hybrid reducer power adopts helical gear and bevel gear reducer, high transmission efficiency
3) With hybrid automatic positioning device, sensitive automatic alignment and reliable braking system to ensure safe parking.
4) There are lifting and lowering limit measures to ensure the accuracy of the repeatability positioning of the mixer lifting and lowering stations.
5) There is a mechanical safety lock to prevent huge damage and safety accidents caused by weight loss.
stability
1) With large frame structure, the base is in good condition, the bearing area is large, the ground load is even, and there is no special requirement for the base, which makes the equipment run smoothly in the mixing work.
2) Centralized hydraulic valve body assembly ensures reliable operation of the valve block, simple maintenance, reduced cumbersome oil circuit and small size.
3) The machine frequency conversion stepless speed regulation, mixing speed and mixing time can be set according to the process to meet various production process requirements.
4) The reducer adopts domestic well-known brands, and the inverter adopts international brand. The product quality is excellent and the performance is stable. Meet the requirements of the pharmaceutical industry.
1) The machine has no dead angle, no convex or concave, no flat surface, and exposed screws, which is convenient for cleaning.
2) The surface of the contact with the drug is highly polished, the roughness can reach Ra≤0.2um, the outer surface is matt finish, the roughness can reach Ra≤0.4um, easy to clean, and fully meet the GMP requirements for pharmaceutical production.
Technical parameter:
| Model | HTD-100 | HTD-200 | HTD-300 | HTD-400 |
| Dimension (mm) |
2200*1300*2000 | 2250*155*2100 | 2650*1850*2200 | 2650*1850*2300 |
| Net load (L/kg) |
80/50 | 160/100 | 240/150 | 320/200 |
| Speed (rpm) |
3-20 | 3-20 | 3-20 | 3-20 |
| Power (kw) |
2.2 | 2.6 | 3 | 4.4 |
| Weight (T) |
0.8 | 0.9 | 1 | 1.2 |
| Model | HTD-500 | HTD-600 | HTD-800 | HTD-1000 |
| Dimension (mm) |
2800*1950*2400 | 2900*2080*2400 | 3000*2300*2500 | 315*2350*2700 |
| Net load (L/kg) |
400/250 | 480/300 | 640/400 | 800/500 |
| Speed (rpm) |
3-15 | 3-15 | 3-15 | 3-15 |
| Power (kw) |
4.4 | 5.2 | 5.2 | 6.2 |
| Weight (T) |
1.4 | 1.7 | 2 | 2.2 |
Configuration list
| No | Name | Model specification | Quantity | Brand |
| 1 | Frequency converter | 1.5Kw | 1 | Siemens |
| 2 | Power Supply | S-100-24 | 1 | Taiwan Ming Wei |
| 3 | Touch screen(10 inch) | 6AV6 648-0AC11-3AX0 | 1 | Siemens |
| 4 | DC relay | RXM2LB2BD 24VDC () | 2 | Schneider |
| 5 | AC contactor | LC1E2510M5N | 1 | Schneider |
| 6 | AC contactor | LC1E0910M5N | 3 | Schneider |
| 7 | emergency switch | XB2-BS54C/ZB2 BZ102C | 2 | Schneider |
| 8 | Key switch | XB2-BG2C/ZB2 BZ101C | 1 | Schneider |
| 9 | Column light | 1 | Schneider | |
| 10 | Compiler | 6ES7 214-2BD23-0XB0 | 1 | Siemens |
| 11 | Communication line | 6ES7 901-0BF00-0AA0 | 1 | Siemens |
| 12 | current sensor | CE-IJ03-84MS20-5A0-10V | 1 | China |
| 13 | Photoelectric switch | E3JK-5M1 | 2 | Omron |
| 14 | Proximity switch | E2E-X10ME1 | 2 | Omron |
| 15 | breaker | C65N2PD | 1 | Schneider |
| 16 | printer | SP-H4004SK | 1 | China |
| 17 | Worm gear reducer | 1.1KW | 1 | BONENG |
| 15 | Bearing | 1 | China | |
| 16 | Mobile control cabinet | 1 | Tianjiu |
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