1. Working principle
The hose is placed neatly in the large-capacity pipe hopper. After the automatic feeding device, the hose is automatically inserted into the positioning die after being aligned, and the positioning die rotates with the turntable and stays at different working positions. The paste to be filled is put into a closable conical barrel, and the piston type quantitative filling valve directly connected with the barrel is accurately and automatically injected into the empty tube intermittently staying at the filling station, and the large tray continues to rotate. The hose that has been filled with the paste is quickly taken to the flattening station, and then transferred to the mechanical manual position to seal the aluminum tube and complete the coding.
2.structural characteristics
(1) Structural design
This machine fully reflects the advanced design, reliability and rationality of GMP requirements for pharmaceutical equipment, pays attention to people-oriented, and reduces the human factors in the process of equipment use. Automatic feeding of the tube, automatic positioning of the tube direction, filling, sealing, batch numbering, finished product exit, using linkage design, all actions are completed simultaneously.
(2) Intuitive operation of equipment
The setting of the heating temperature, the production speed of the equipment, the fault display, the completion workload, etc. are directly displayed on the operation panel, and the adjustment of the working parameters of the equipment can be directly performed on the panel. The operation panel is equipped with plexiglass, and the overall open design of the equipment allows the operator to easily observe the operation of the inspection equipment at any time.
(3) The function is easy to adjust the tail structure
The machine can directly complete the heat sealing and sealing of the whole plastic pipe and composite pipe, and the two sides of the metal pipe such as the aluminum pipe, the three-side folding tail and the saddle-shaped folding edge sealing work. The shape and size of the seal can be adjusted conveniently and accurately according to the needs of the user.
(4) Fully meet the requirements of medicines and cosmetics for filling process
The machine is compact and can be used up to 1S from filling to sealing, and can be used in complex sealing forms.
a) Ensure that the filling process is not contaminated. The materials in contact with the drug are all made of high-quality stainless steel, and the contact surface is completely polished.
b) High filling accuracy. This machine adopts reliable piston type quantitative filling valve, which is convenient and reliable in loading adjustment and high in accuracy.
c) The filling assembly is easy to disassemble, and the hopper valve body, piston, and injection head can be quickly disassembled, which is easy to clean, disinfect and sterilize.
d) The machine adopts lifting and filling, and the injection nozzle can be inserted into the pipe to ensure effective injection and prevent the liquid from getting on the hose wall and affecting the sealing phenomenon.
e) An air blowing device is installed to prevent the viscous liquid from pulling out the filament, which affects the sealing and filling accuracy.
f) Adopt elastic and tensioning cups to ensure consistent height
g) Automatic color-matching system with stepper drive cup rotation for automatic benchmarking of elliptical and other shaped tubes
h) The mechanical transmission mode of the injection system ensures the stability of the load
i) The hose adopts the original Swiss LEISTER hot air blower, the inner wall of the pipe is sealed by hot air, and the outer wall of the pipe is cooled by cold water circulation. Guaranteed beautiful sealing effect
j) The aluminum tube adopts multi-station high-precision manipulator to complete the folding and coding at different stations.
l) PLC automatic control, high-definition visible frame
m) It is easy to realize the connection between the emulsifier and the filling machine, and the replacement operation between the size and the diameter is simple and clear.
n) Filling and sealing the batch number is automatically completed, with automatic upper tube, automatic purging inner tube, automatic labeling, automatic filling and sealing function
o) It can carry out stepless frequency conversion speed regulation to realize automatic quantitative control of production volume
p) Automatic batch number printing, visual display and control of man-machine interface
r) cam indexing
s) With fault alarm, door open, mechanical overload automatic stop device
t) The injection adopts the combination of blowing and cutting to ensure the filling of high viscosity materials.
u) Optional column type material automatic temperature control mixing system
v) Precise control without tubeless filling
(5) The running part of the sealing manipulator adopts the Japanese guide rail. The self-lubricating bearing is adopted on the sliding shaft on the upper and lower sides of the claw. The transmission is reliable, no vibration and noise are generated, and no pollution occurs.
(6) The automatic filling and sealing machine adopts the frequency conversion stepless speed regulation system, and the working operation implements coordinated linkage control, which can obtain higher production speed. The pneumatic control system sets the precision filter and maintains a certain stable pressure.
(7) The safety clutch is set on the main drive system, which can effectively realize the fault overload protection.
(8) High efficiency and energy-saving production capacity The machine has reliable transmission system, high filling precision, advanced sealing form and effective production capacity.
(9) Beautiful appearance and easy to clean The machine has beautiful appearance, stainless steel polishing and refining, compact structure, easy to clean the table top, and fully meets the GMP requirements for pharmaceutical production.
Company Information
Shanghai Tianjiu Machinery Manufacturing Factory has an independent new product R&D department responsible for developing new products and producing custom-made nonstandard equipment. In order to meet market demands and client requirements, we have developed new types of machines with high pressure suitable for making large tablets and tablets difficult to form, Shanghai Tianjiu Machinery Maufactory a professional paharmacuetical equipment manufacturer with more tahn 15 years exporting experience .
Our service:
After Sales Service:
We offer the Preventative Maintenance and After Sales Service. For we strongly feels about the importance of supporting our customers and the product solutions we provide. Consequently we offer comprehensive maintenance options to prevent equipment issues before they become problems. Also we offer one year warranty!
Installation Services:
Installation Services are available with all new machine purchases. We will provide the technical know how for your operation smooth transition and support for installing, debugging, operation of the machine, it will indicate you how to use this machine well.
Customization:
All machine in our factory can be customized depending on your requirements, We have successful experience design machines according to customer's requirement. The machine absorbing advanced technology in the world, is the new generation of the automatic filling and sealing machine. It has the characters like Omron PLC control, reasonable design, compact structure, beautiful appearance, stable and reliable performance, high filling accuracy, adaptability, simple operation, easy maintenance, cleaning and convenient.
Quality guarantee:
1. Each machine is manufactured by our professional workers.
2. Each machine with a strict inspection before out of storage.
3. Each machine use good quality electric elements.
4. After-sales service commitment: After one month, 3 months...We will have return visiting by phone or mail.
5. The warranty time is one year: Within Warranty period, if under the usage of instruction sheet, any product broken or damage, we will offer the repair service for free or replace for free, but clients pay for the freight from China to local place. If need our engineer go to help, clients need to pay for the freight of round-trip.
6. Beside the warranty days, we continue to provide life-long maintenance services.
FAQ
Frequently Asked Questions:
Q: Are you a factory or trading company?
A: TJ Machinery is a factory who has rich experiences in food, drinks, medical and cosmetic industrials, we offer OEM services in the last over 10 years, and now we have our own brands and own designed machines for sale!
Q: How long need to ship the machines after order
A: All machines can be ready and shipped in 15 or 30 days after order!
Q: What's the payment you prefer?
A: Our standard payment terms are T/T with 30% deposits and balanced before shipment.
Q: Why should you choose our tablet press and packing machine?
A: We have been specialized in tablet press and packing machine for more then ten years, ND until now have exported mahcines to more than 30 countries
Q: Can you provide after-sale service?
A: Yes, sure. We have engineers available to service overseas.
Q: Can I visit your factory and send team for learning and inspect?
A: Yes, sure. We will do our best to teaching you how to use the machine.
Q: What is our advantages?
A: 1. Competitive price
2. Excellent technical support
3. Best service.
Packaging & Shipping
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